Knowledge Base
Expert Insight Series · 06

The Real Causes of Electrical Fires

According to Taşkın Ünal, an electrical engineer who has served as a fire expert witness in Istanbul’s courts since 1977, the overwhelming majority of fires are electrical — and most of them start on the drawing board. Ünal explains why not requesting as much power as you will actually use, EV chargers installed without a design, unventilated switchboards and equipment buried in basements all invite fire, drawing on cases from the Haydarpaşa Station fire to a 12-hour court hearing.

Source: Expert interview with Taşkın Ünal (Yangın Kriminal TV)Published by: Yangın KriminalPublished:

The 30-Second Summary

  • Electrical fires usually start in the design. When one design is submitted to the utility and another is built on site, the real load exceeds the requested power; cables end up undersized, conductors heat up and connections deteriorate.
  • Request as much power as you will use. Ünal’s rule is simple: build the infrastructure for the real load and "nothing will happen". When a military guesthouse wanted air conditioning in every room, he had a new transformer installed first.
  • Voltage swings cause fires too. Voltage that sags under daytime load rises at night; that sudden surge can damage appliances and connections.
  • No EV charger without a design. A home or apartment-complex charging station needs an electrical design, utility approval, inspection and acceptance; unauthorised installations are a leading cause of fires during charging.
  • No airless switchboards, no chemicals in the basement. Switchboards must be ventilated, flammable and toxic substances must not be stored below ground, and static electricity must be earthed.
  • An expert witness is an observer, not a rescuer. Ünal’s principle: write what you see — and if necessary, break with the panel and file a dissenting report.
// SHORT ANSWER

Why Do Electrical Fires Start?

[ Answer ]

At the root of most electrical fires is an installation that was not built for the load it actually carries. The gap between the power requested and the power used pushes cables and connections beyond their capacity: conductors overheat, contacts loosen and degrade, an arc forms and nearby combustible material ignites.

The mistake Taşkın Ünal sees most often is made when the electricity supply is applied for. A design is drawn, the required reductions are applied and one design is submitted to the utility — but a different one is used on site. The power declared to the utility does not match the power used in practice. The result: supply shortfalls, blow-outs and cable cross-sections too small for the load.

The second factor is the grid itself. Ünal stresses that voltage drops, and the sudden surges when voltage climbs back at night, can damage equipment and start fires — and that the utilities share part of the responsibility.

In Ünal’s caseload the overwhelming majority of fires — "99.9 percent", in his words — are electrical. That is not a statistical measurement but a field observation distilled from court files; the message, though, is clear: you don’t play games with electricity.

  • 1977Year he began serving as an expert witness in Istanbul’s courts
  • 12 hrsLength of the hearing held to examine his dissenting report
  • 3 fieldsBuilding, ship-and-yacht and electric-vehicle fires
// THE FIRE CHAIN

How Does an Electrical Fire Develop, Step by Step?

An electrical fire does not happen in a single moment; it matures through small, compounding oversights. The chain below is compiled from Ünal’s account — each link makes the next one possible:

01 · Design and Power Demand

The design submitted to the utility differs from the one built on site

Under-declared powerLoads added laterUnapproved alterations

02 · Cable Cross-Section

A conductor too small for the real load runs hot all the time

OvercurrentInsulation ageingHot junction boxes and sockets

03 · Contacts and Connections

A loose or oxidised connection gains resistance and heat

Contact deformationLoose terminalsCarbonisation

04 · Voltage Fluctuation

Voltage that sags by day rises at night; the surge stresses equipment

Voltage dropNight-time riseEquipment failure

05 · Arc and Ignition

The heat of the arc ignites nearby combustibles

Dust and paper in the panelPackaging and textilesAirless enclosed space

The Outcome: A Preventable Fire

Every link in the chain can be spotted by an engineer before a fire starts: comparing the design with the installation, checking cable sizes against the load, thermal scanning of switchboards and voltage protection. In an expert report, the same links are read in reverse.

/// The chain is compiled from the interview; measures such as thermal-camera surveys and voltage-protection relays are complementary recommendations from the Yangın Kriminal team.
// VIDEO · EXPERT INTERVIEW

Causes of Electrical Fires and the Dangers of Electric Vehicles

EXPERT INTERVIEW • TAŞKIN ÜNAL
INTERVIEW • 24:50
00:00
00:00
85%
/// INTERVIEW START — EXPERT INTERVIEW • TAŞKIN ÜNAL

Electrical engineer and forensic fire expert Taşkın Ünal discusses the design-stage causes of electrical fires, the risks of EV charging stations, the Haydarpaşa Station fire, a shopping-mall fire hearing in İzmit and his advice for industrialists, hotels and yacht owners. (Interview in Turkish.)

// ELECTRIC VEHICLES

Electric Vehicle Fires: Why a Charging Station Needs a Design

Ünal is not against electric vehicles: "Oil is running out, but electricity won’t; the coming era is the electric era." He does have one warning, though: you don’t play games with electricity. When people said "electric cars won’t catch fire in Turkey", his answer was simple: where there is a great deal of energy, that energy will be released somewhere.

Unauthorised charger installation

Charging stations in homes and apartment complexes are sometimes connected by unauthorised people, without a design or approval. That continuous, heavy load added to an existing building installation is power demand nobody planned for.

High energy in the battery

A vehicle battery stores an enormous amount of energy in a small volume. In Ünal’s view battery technology is still maturing; damage, overheating or faulty charging can release that energy uncontrollably.

Battery life, maintenance and swelling

Battery life, servicing and signs of swelling must be monitored. A battery that has taken an impact, is swollen or heats abnormally should be checked by an authorised service before it is charged.

5 steps to a safe charging station

  1. 1

    Electrical design

    The charger’s power, supply circuit and protective devices are set out in a design prepared by an electrical engineer.

  2. 2

    Utility approval

    The design is submitted to the distribution company, which assesses the connection capacity against the new load.

  3. 3

    Licensed installation

    The installation is carried out to the design by a licensed electrical contractor.

  4. 4

    Inspection and acceptance

    The installation is inspected before it is energised and is not used until it has been accepted.

  5. 5

    Proper protection and servicing

    Use a dedicated circuit, cable sized for the load and residual-current protection that also detects DC fault currents; keep the unit on a regular service schedule.

If a fire breaks out, who is liable?

Approved installation

According to Ünal, if a problem arises in an installation whose design was approved, inspected and accepted, the liability of the utility that approved it comes into play.

Unapproved installation

If the installation was rejected or never submitted for approval, liability falls mainly on the electrician who did the work.

/// Fault is apportioned case by case by the expert and the court on the basis of the evidence; the distinction above is Ünal’s general assessment.

// SWITCHBOARDS AND STORAGE

Switchboard Ventilation and the Danger of Basements

When Ünal walks through a factory, a hotel or a shopping mall, he always looks at the same things first: where are the switchboards, do they get air, is there circulation? Where are the chemicals and how are they kept? "If you can’t control electricity it is very dangerous; if you can’t control chemicals it is very dangerous."

RISKY

Basements and airless spaces

  • Unventilated switchboards with no air circulation
  • Solvents, thinners, paints and alcohol stored in the basement
  • Transformers and medium-voltage equipment buried in deep basements
  • Filling and transfer points with no earthing
RIGHT

Ventilated, accessible spaces

  • Ventilated, clean switch rooms with clear access
  • A separate, ventilated store for flammable materials
  • Generators and power equipment on upper floors or outdoors where possible
  • Earthed equipment that discharges static electricity

Static electricity: send it to earth

Ünal notes that flammable vapours and materials accumulating in enclosed spaces can become electrically charged on their own, and the human body carries static too. The fix is simple: discharge that charge to earth. Wherever flammable liquids are present, earthing equipment, containers and personnel is vital.

Two examples from the field

// CASE FILES

Three Files From Half a Century as an Expert Witness

Not all of Ünal’s files are electrical fires, but they share one lesson: lack of supervision and carelessness can burn down even the most solid building.

File · Haydarpaşa Station, 2010

A Sunday, a Torch and Two Teenagers

One of the files that affected Ünal most is the Haydarpaşa Station fire of Sunday, 28 November 2010; as he recalls, the station clock stopped at 3:15 pm. It was not an electrical fire. Over the years the timber beams of the century-old building had decayed to the point where a hand would sink into them. Roof waterproofing was being done with a gas torch and large gas cylinders — by two 16-year-olds, with no foreman or supervisor present. When the match failed to light, gas built up; the moment the torch was lit, it flashed over.

One of the teenagers was burned but survived. Ünal’s question is about responsibility as much as technique: "Should a 16-year-old be put to work like this?" A historic landmark had been left in inexperienced hands, with no occupational safety, supervision or checks.

File · İzmit, shopping-mall fire

A Dissenting Report and a 12-Hour Hearing

In a major shopping-mall fire in İzmit, Ünal disagreed with the panel and filed a dissenting report. After reading it, the presiding judge of the criminal court of peace called him personally and asked him to attend the hearing. The courtroom held some 25 insurance investigators and lawyers. The hearing ran from morning to night — a full 12 hours.

The judge told the lawyers: "You cannot put questions to the expert directly; you will ask me, and if necessary I will have him answer." To Ünal, this was sound case management that protected the expert’s independence.

File · Ümraniye, textile workshop

"Please, Brother, Save Us"

At a textile fire attended together with the court, 20 to 30 sacks had been piled together and set alight, and four or five of them had burned. The owner had sabotaged his own business. During the inspection he begged the expert: "Please, brother, save us."

Ünal’s reply: "I am not a rescuer, I am an observer. I write what I see." The report was written exactly as he found it and submitted to the court.

// EXPERT WITNESSING

The Impartial Expert: Writing What You See

An expert witness may not know everything, but must be one thing: honest and impartial. What enlightens the court and the public is a report that records what the expert actually saw. The principles Ünal has repeated to younger experts for years:

  1. 01.

    Write what you see

    Much is asked of an expert; the parties’ expectations must never find their way into the report. The report reflects what the physical traces and documents show.

  2. 02.

    Dissent when you must

    If you disagree with the majority of the panel, file a reasoned dissenting report. In the İzmit mall case, that dissent was exactly what the court wanted to hear.

  3. 03.

    Protect yourself first

    Ünal’s principle at the scene and in life: "You cannot protect others without protecting yourself." Never enter a fire scene that has not been made safe.

  4. 04.

    People come first

    Property-damage fires can be prevented; fatal fires leave deep scars and long legal proceedings. The ultimate purpose of every report and every inspection is to protect human life.

“I am not a rescuer, I am an observer. I write what I see.”

// RECOMMENDATIONS

Expert Advice for Factories, Hotels, Malls and Yacht Owners

The hotel fire at Kartalkaya in Bolu painfully exposed what a tourism country like Turkey still lacks. Ünal’s first point is about people, not technology: "First, we must never forget that we are human; we must be able to account for every step we take." Priorities by sector:

Industrial facilities

Risk:Flammable materials such as solvents, thinners, alcohol, paints and lubricating oils; heavy motor and switchboard loads.

  • Store flammables in a separate, ventilated store — never the basement
  • Earth all filling and transfer points
  • Keep air circulating in switch rooms at all times
  • Update the power demand whenever machinery is added

Hotels

Risk:Sleeping guests at night, many air-conditioning and kitchen loads, plant rooms pushed into basements.

  • Don’t bury transformers, generators and switchboards deep underground
  • Have the infrastructure assessed before every new AC or equipment load
  • Test detection and sprinkler systems regularly
  • Train the night shift on exactly what to do in a fire

Shopping malls

Risk:High fire load, tenant fit-outs and constantly changing electricity consumption.

  • Make tenant fit-outs subject to design and approval
  • Never allow switch rooms or service shafts to be used as storage
  • Have detection and suppression systems audited by an independent expert
  • Run regular drills for technical staff

Yacht and boat owners

Risk:Cramped, poorly ventilated engine rooms, humidity, vibration and electrical equipment added after delivery.

  • Have shore power and charging systems installed by qualified people
  • Check the ventilation of the battery compartment
  • Inspect loose connections and corrosion at every service
  • Ünal’s warning: "Pay close attention to yacht fires these days."

Electric vehicle owners

Risk:A heavy, continuous charging load added to an existing building installation; a high-energy battery.

  • Have the charger installed with a design, approval and a licensed team
  • Avoid routine charging from extension leads and household sockets
  • Take a damaged or swollen battery to a service centre
  • Keep the area around chargers in enclosed car parks clear
// GLOSSARY

Electrical Fire Glossary

Short definitions of the key terms used in this guide:

Power demand (connection capacity)
The power requested from the utility when the supply is set up, and for which the installation is designed. If the actual load exceeds it, the installation is pushed beyond its capacity.
Cable cross-section
The conductor’s cross-sectional area in mm². It sets how much current the cable can carry; an undersized cable heats up and its insulation ages.
Voltage drop
The fall in voltage along a line under load. A sudden rise when the load falls away can also damage equipment and connections.
Contact resistance
Extra resistance at a loose, oxidised or deformed connection. As current flows the point heats up and can become an ignition source.
Arc
An electrical discharge jumping through air between two conductors. It can exceed the melting point of copper and ignite nearby combustibles.
Residual-current device (RCD)
A protective device that trips the circuit when it detects a difference between live and neutral current. For EV charging, a type that also detects DC fault currents is preferred.
Earthing
Safely conducting unwanted electrical charge from an installation and its equipment to the ground; also the basic defence against static electricity.
Static electricity
Charge that builds up through friction or flow. In an enclosed space it can produce a spark capable of igniting flammable vapours.
Medium voltage
The voltage level used in distribution networks, typically 34.5 kV in Turkey. Transformer rooms housing this equipment require special precautions.
Thermal runaway
In a lithium-ion battery, overheating in one cell spreading in a chain reaction to the others; it can cause fires that are very hard to extinguish.
Dissenting report
A report in which a member of an expert panel who disagrees with the majority sets out their own reasoned opinion separately.
Sprinkler
An automatic extinguishing head that opens at a set temperature and sprays water, together with the pipework that feeds it.

“Valuing people is what matters most. First you protect yourself, then the person in front of you — you cannot protect others without protecting yourself.”

Taşkın Ünal · Electrical Engineer and Forensic Fire Expert Witness

Frequently Asked Questions

What is the most common cause of electrical fires?+
According to Taşkın Ünal, the biggest problem is an installation that was not built for the power it will actually carry. When one design is submitted to the utility and another is built on site, the real load exceeds the requested power; cables end up undersized, conductors and connections overheat, an arc forms and a fire starts.
Why does an undersized cable cause fires?+
Every cable has a current it can carry safely. A cable that is too thin for the load runs hot continuously, its insulation ages and resistance rises at the connections. Over time that heat can lead to a short circuit, an arc and ignition of nearby combustible material.
Can voltage fluctuations start a fire?+
Yes. Ünal points out that the sudden surges created when voltage that sags under daytime load rises again at night can damage equipment and start fires. Voltage-protection relays and surge protectors reduce this risk.
What do I need to install an EV charging station at home or in an apartment complex?+
An electrical design, approval of that design by the distribution company, installation by a licensed team, and inspection and acceptance before the charger is energised. Use a dedicated supply circuit, cable sized for the load and residual-current protection that also detects DC fault currents.
Do electric cars catch fire?+
Ünal rejects the claim that "electric cars don’t burn": a battery stores a great deal of energy, and that energy can be released uncontrollably. The real risks are damaged or swollen batteries, poor maintenance and charging installations built without a design or approval. Driving an EV is the right direction — but it has to be done knowingly.
Why must an electrical switchboard be ventilated?+
The connections and protective devices inside a switchboard heat up as they work. In an airless panel that heat accumulates, connections deteriorate faster and combustible deposits such as dust can ignite. When Ünal enters a facility, the first things he checks are where the switchboards are, whether they get air and whether there is circulation.
Can flammable chemicals be stored in a basement?+
According to Ünal, never. Basements are airless; flammable and toxic vapours accumulate there, can be ignited by static electricity and make evacuation harder. Solvents, thinners, paints and alcohol belong in a separate, ventilated store with earthed equipment.
How did the Haydarpaşa Station fire start?+
As Taşkın Ünal recounts, the fire of Sunday, 28 November 2010 was not electrical. Two 16-year-olds with no foreman or supervisor were waterproofing the roof using a gas torch and large gas cylinders. Accumulated gas flashed over the moment the torch was lit, and the old, dried-out timber beams let the fire spread rapidly.
What is a dissenting report in expert witnessing?+
It is a report in which a member of an expert panel who disagrees with the majority sets out their own reasoned opinion separately. Taşkın Ünal filed one in a shopping-mall fire in İzmit, and the court held a 12-hour hearing to examine it.

Check Today: 8 Points

The first things Ünal checks when he enters a facility; most can be settled quickly with an engineer’s site survey.

Does the installation on site match the design submitted to the utility? Are loads added later shown in the design?
Is your connection capacity enough for the power you actually draw?
Are cable sizes right for the load? Are any sockets, junction boxes or switchboards running hot?
Are switchboards ventilated, with clear access and clean interiors?
Are flammable chemicals sitting in the basement?
Are earthing and residual-current protection tested regularly?
Was your EV charger installed with a design, approval and a licensed team?
When were the sprinkler, detection and suppression systems last tested?

Taşkın Ünal

Electrical engineer. Since 1977 he has served as a forensic expert witness in Istanbul’s courts, focusing on electrical fires, ship and yacht fires and, in recent years, electric-vehicle fires. He worked as an electrical engineer at Fatih Municipality, as a director at the Istanbul Provincial Sports Directorate and as the manager responsible for hospitals’ electrical maintenance. He is an adviser to Yangın Kriminal and Tepeli Yangın Danışmanlık A.Ş.

Electrical Engineer · Forensic Fire Expert · Adviser

/// This content is for general information and is based on an expert interview; it does not replace an electrical design, an expert report, an expert opinion on a specific case or legal advice. In an emergency, call 112.